The end cap was beat up so I decided to try cleaning it up.
![](http://3.bp.blogspot.com/_aNjK3CTQ0DE/S_LrTbApI5I/AAAAAAAAK6k/KW82rq6CEz8/s320/05181001.jpg)
First I chucked up some aluminum.
![](http://3.bp.blogspot.com/_aNjK3CTQ0DE/S_LrTLoyUzI/AAAAAAAAK6c/kuXqY3Mudz8/s320/05181002.jpg)
I turned some steps, only the front one matters although the other ones will be used to true it in the chuck if I need to use it again.
![](http://2.bp.blogspot.com/_aNjK3CTQ0DE/S_LrShfD2uI/AAAAAAAAK6U/js0ftRTAyEk/s320/05181003.jpg)
Setting the threading tool.
![](http://3.bp.blogspot.com/_aNjK3CTQ0DE/S_LrScjl-TI/AAAAAAAAK6M/723DcngrIVw/s320/05181004.jpg)
Interestingly enough, the thread seems to be 24 tpi, not metric.
![](http://1.bp.blogspot.com/_aNjK3CTQ0DE/S_LrSHGUpTI/AAAAAAAAK6E/vZMiTGA_KvY/s320/05181005.jpg)
Cap screws on.
![](http://2.bp.blogspot.com/_aNjK3CTQ0DE/S_LrKdxgyrI/AAAAAAAAK58/FCnn7QT52O0/s320/05181006.jpg)
I filed the radius and faced the front.
![](http://2.bp.blogspot.com/_aNjK3CTQ0DE/S_LrJ_POFjI/AAAAAAAAK50/74Z1E-ADMDM/s320/05181007.jpg)
You can see it's a trifle messed up.
![](http://2.bp.blogspot.com/_aNjK3CTQ0DE/S_LrJtJvG1I/AAAAAAAAK5s/s4UQFqZqtfE/s320/05181008.jpg)
I removed a little bit at a time.
![](http://1.bp.blogspot.com/_aNjK3CTQ0DE/S_LrJRePRUI/AAAAAAAAK5k/W8LBXbsork0/s320/05181009.jpg)
Until it was clean.
![](http://4.bp.blogspot.com/_aNjK3CTQ0DE/S_LrI3EgddI/AAAAAAAAK5c/Ml5v1BwQnEI/s320/05181010.jpg)
I then knurled it. I had to adjust the rollers again to get a full depth knurl. If I do it again I'll order slightly finer knurls as these were pretty coarse.
![](http://2.bp.blogspot.com/_aNjK3CTQ0DE/S_LrAg7HlAI/AAAAAAAAK5U/W88osVOLUm0/s320/05181011.jpg)
Not bad?
![](http://1.bp.blogspot.com/_aNjK3CTQ0DE/S_LrAVp_XYI/AAAAAAAAK5M/DS1qM19trR8/s320/05181012.jpg)
A little abrasive brushing removed the burs and such.
3 comments:
Night and day on the knurling. I was thinking you'd need to use a thread restoring or riffling file to clean up the knurls, but those look great. Let us know what you blue it with.
a rookie question, it looks like you cut the threads with the compound at 90 to the work. I say compound, i can't tell, maybe just a cross slide.
but if compound, why is it set at 90, and not the approx 1/2 of the thread angle, ie 29 - 30 degrees?
I'm not arguing with success, you realise :)
alistair
It's hard to tell from the pics but the compound was set at 30. But Sometimes I will just plunge in with the cross slide rather than feed at an angle with the compound on a small thread like that.
Post a Comment