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A chunk of Nylon rod faced and chamfered before cutoff.
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A brass rod, 1/4" diameter, chamfered before filing the end to a half round.
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The two pieces fresh from the lathe.
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The plastic was tightened up in the vise on the Taig mill and the centerline was found. I milled a flat across.
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I then drilled slightly undersize for the brass pin.
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Next I pocketed it out to clear the barrel and front sight.
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The pin was pressed into the hole.
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It covers up the front sight and makes for comfortable cocking.
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This is what I'll change in the future - the pocket doesn't change width, I should have narrowed it where the sight is so that it can't twist from side to side. Only after I made it did I find an end on view of the Walther one in an auction on Gunbroker, showing the narrowed slot width. I'll be making the next one out of wood, when I get a blank disc made by my friend Rudi, the wood turner.
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